Orthopedic Power Tools Market

The global Orthopedic Power Tools Market is valued at USD 1.75 Billion in 2024 and is projected to reach a value of USD 2.67 Billion by 2035 at a CAGR (Compound Annual Growth Rate) of 3.95% between 2025 and 2035. The Orthopedic Power Tools market is driven by the rising incidence of road accidents, trauma, and the increasing prevalence of degenerative joint diseases among the aging population.

Key Highlights

• In 2024, based on the Product, the Large Bone Orthopedic Power Tools category accounted for significant market share of 30.1%
• Based on the Technology, the Battery-powered Systems category accounted for significant market share of 38.5% in 2024
• By Modality, Disposable segment dominated the market in 2024 with significant market share
• In 2024, by End-Use, Hospitals dominated the market with significant market share of 64.5%
• North America dominated the market with 48.7% market share in 2024
• Asia Pacific region is anticipated to grow at the highest CAGR during the forecast period

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Product Overview

​The Product segment is divided into Large Bone Orthopedic Power Tools, High-speed Orthopedic Power Tools, Small Bone Orthopedic Power Tools, Others (accessories and reamers). The Large Bone Orthopedic Power Tools segment held the dominant share in 2024, accounting for significant market share of 30.1%.

The large bone power tools segment led the market in 2023 attributed to the growing prevalence of orthopedic disorders, accidents, and sports injuries, which often require extensive procedures such as intramedullary nailing, drilling, reaming, total knee or hip replacement, and screw fixation. For example, the high incidence of sports-related injuries—impacting over 3.5 million U.S. youth annually—plays a significant role in maintaining this segments market leadership.

The high-speed orthopedic power tools segment is the fastest-growing category, driven by their ability to enhance precision and efficiency in intricate surgical procedures. These tools are increasingly favored for complex orthopedic surgeries, supported by the rising demand for minimally invasive techniques and the growing number of sports-related injuries worldwide.

Technology Overview

​The Technology segment is divided into Battery-powered Systems, Electric-powered Systems, Pneumatic-powered Systems. The Battery-powered Systems segment held the dominant share in 2024, accounting for significant market share of 38.5%.

The battery-powered systems segment led the markets technology category driven by the growing demand from healthcare providers for cordless, portable, and user-friendly orthopedic tools. Battery-powered devices offer numerous benefits, such as enhanced mobility during procedures, reduced bacterial contamination risk compared to pneumatic-powered tools, and lower maintenance costs. For example, Narang Medical Limiteds SPT2100 - Battery Operated Multifunctional System (3G SERIES) features a handpiece capable of driving various attachments, easy assembly and disassembly, 360° rotation, and a durable stainless-steel design, meeting the needs of medical professionals.

The electric-powered systems segment is expected to experience significant growth during forecast period 2025-2035. Because of their lightweight design, reliable power source, and lower maintenance costs when compared to pneumatic-powered competitors, these systems are growing in popularity. One of the main reasons for the electric-powered segments rapid rise is the growing preference among healthcare providers for portable, cordless tools.

Modality Overview

​The Modality segment is divided into Disposable and Reusable. The Disposable segment held the dominant share in 2024, accounting for significant market share.

The disposable segment holds the largest revenue share driven by the rising demand for single-use devices in orthopedic surgeries, primarily due to concerns over infection control and patient safety. Because they eliminate the requirement for sterilization in between procedures and lower the risk of cross-contamination, disposable tools offer a practical and hygienic alternative. The use of disposable instruments in orthopedic procedures is further encouraged by developments in material technology, which have produced lightweight, reasonably priced, and very effective instruments.

When it comes to orthopedic power tools, the reusable category comprises multipurpose instruments that are more affordable and durable than disposable ones. Within the modality category, this area is expanding quickly due to a number of causes, including the growing need for environmentally safe and sustainable medical devices. Reusable tools are being used by healthcare facilities in an effort to reduce waste production. Additionally, advancements in technology have enhanced the quality and longevity of reusable orthopedic power tools, making them more appealing to healthcare providers seeking long-term investments.

End-Use Overview

The End-Use segment is divided into Hospitals, Wound Care Centers, Others. In 2024, the Hospitals segment held largest share in the Orthopedic Power Tools market.

Hospitals are the primary users of orthopedic power tools, as they conduct a large number of orthopedic surgeries and procedures daily. Because these instruments are essential for a variety of orthopedic procedures, such as joint replacements, fracture repairs, and spinal surgeries, there is a significant demand for them in hospitals. Hospitals with specialist orthopedic departments are progressively integrating new technologies, including power instruments, to give precise and efficient surgical care to patients.

The market is expanding quickly in the outpatient facilities sector driven by the increasing need for minimally invasive orthopedic procedures is a key driver of this rise. For these surgeries, outpatient facilities are the best choice since they provide patients with a more practical and affordable alternative to conventional inpatient settings.

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Regional Overview

In 2024, the North America captured 48.7% of the revenue share.

North America Orthopedic Power Tools market is driven by the growing preference for minimally invasive surgeries, prompting the development of advanced tools that enhance surgical precision and efficiency. Companies like Stryker and DePuy Synthes have been at the forefront, introducing innovative solutions to meet the increasing demand for orthopedic procedures. For example, in December 2021, DePuy Synthes, a division of Johnson & Johnson, launched the UNIUM System power drill, designed to improve surgical capabilities and support medical professionals in complex orthopedic operations.

The U.S. leads the North American market, holding the largest revenue share, driven by high demand for advanced power tools equipped with cutting-edge technology. Significant investments in R&D by industry leaders like Medtronic and Johnson & Johnson have resulted in the launch of innovative products, addressing the rising number of orthopedic surgeries across the country.

Europes orthopedic power tools market is set for consistent growth, supported by an aging population and an increase in orthopedic disorders. The regions emphasis on innovation in medical devices and the presence of major players are driving market expansion. In 2022, Stryker Corporation introduced the Pulse Intelligent Delivery Platform, specifically designed to enhance efficiency in foot and ankle surgeries within ambulatory surgery center (ASC) environments.

The Asia Pacific market is experiencing robust growth, driven by rising demand for orthopedic procedures in countries like China and India. This has spurred the development of cost-effective and innovative power tools to cater to regional needs. The market benefits from advancements in surgical tools, a growing elderly population, and a preference for battery-powered and electric-operated systems, which offer advantages such as portability, reduced infection risks, and lower maintenance costs compared to pneumatic tools. The focus on creating user-friendly and advanced products further contributes to the markets expansion in this region.

Based on the provided market data, Vantage Market Research offers customizations in the reports to meet the specific needs of clients.

Key Trends

• Adoption of Advanced Technologies: Increasing use of robotic-assisted and battery-powered tools for enhanced precision, efficiency, and portability
• Focus on Minimally Invasive Surgeries: Rising demand for compact, lightweight instruments that improve ergonomics and surgeon comfort
• Integration of Smart Features: Growing incorporation of real-time data analytics and IoT connectivity for better surgical planning and outcome tracking
• Shift to Single-Use Tools: Increasing preference for disposable power tools to minimize cross-contamination risks and meet sterilization standards
• Rising Orthopedic Procedures: Surge in procedures driven by an aging population, prevalence of sports injuries, and degenerative bone disorders

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Market Dynamics

Rising Prevalence of Orthopedic Diseases Driving Market Expansion

The incidence of orthopedic disorders, including osteoarthritis and osteoporosis, is steadily increasing. For instance, data published by the WHO in July 2023 revealed that approximately 528 million people worldwide are affected by osteoarthritis marking a 113% rise in cases since 1990. The growing prevalence of these diseases, combined with the rising number of knee replacement surgeries, is significantly contributing to the growth of the orthopedic power tools market. Additionally, the number of trauma cases, particularly road accidents, has risen sharply, especially in emerging countries. According to the National Centre for Biotechnology Information, around 1.3 million road traffic injuries were reported globally in 2020, with approximately 90% occurring in low- and middle-income nations. These factors are creating a substantial patient pool in need of treatment and surgery, leading to an increase in surgical procedures worldwide. As a result, the demand for various orthopedic power tools, such as drills, saws, and other devices, continues to grow.

Technological Advancements in Powered Instruments Driving Adoption

Manufacturers are increasingly investing in research and development to introduce innovative devices into the market. For example, in May 2021, Arbutus Medical launched the SteriTrak surgical drill in the U.S. and Canada, aimed at improving the effectiveness of skeletal traction, particularly in trauma centers. The introduction of disposable and battery-operated devices has helped address ergonomic and clinical challenges that were previously faced with traditional power tools. Battery-operated devices have eliminated the hassle of power cables and cords, offering greater mobility for surgeons. Meanwhile, disposable tools have removed the need for sterilization, reducing overall costs for healthcare facilities. These innovative advancements are driving increased demand for orthopedic power tools in the global market.

High Procurement Costs of Devices Hindering Market Growth

Rising in number of surgries is driving demand for orthopedic power tools, the high acquisition and maintenance costs of these devices, particularly reusable ones, are limiting their widespread adoption by surgeons. For instance, according to the National Center for Biotechnology Information, the cost of a single reusable battery-powered drill ranges from USD 6,000 to USD 6,700. Additionally, various studies and reports highlight frequent incidents of breakage of drill bits and saw blades during surgeries in healthcare settings. According to a report from the National Center for Biotechnology Information, drill bits are the most commonly broken accessories during surgical procedures. In the U.S., approximately 1,000 incidents of retained drill bit pieces and other accessories were reported during surgeries. As a result, many surgeons are increasingly favoring hardware-powered instruments, which are more cost-effective and durable compared to drills and saws, reducing the risk of breakages during procedures.

Competitive Landscape

The Orthopedic Power Tools market is characterized by intense competition among key players striving to innovate and expand their product portfolios. Leading companies such as Stryker Corporation, DePuy Synthes (Johnson & Johnson), Zimmer Biomet, Medtronic, and B. Braun Melsungen AG dominate the market with a strong focus on advanced technologies, including robotic-assisted and battery-operated tools, to improve surgical precision and efficiency. Emerging players are also gaining traction by offering cost-effective solutions and targeting untapped regions. Strategic initiatives like mergers, acquisitions, product launches, and collaborations are pivotal in maintaining market share, while the rising demand for minimally invasive procedures and orthopedic surgeries further fuels competition.

The key players in the global Orthopedic Power Tools market include - B. Braun SE among others.

Recent Market Developments

Arthrex Launches NanoExperience.com to Promote Awareness of Nano Arthroscopy

• In January 2024, Arthrex introduced NanoExperience.com, an online platform dedicated to educating the public about Nano arthroscopy. This minimally invasive orthopedic procedure leverages advanced nanotechnology to enable smaller incisions and promote quicker recovery compared to traditional methods. The platform serves as a resource hub for learning about this cutting-edge surgical technique

DePuy Synthes Introduces VELYS Robotic-Assisted Solution for Total Knee Replacement in Europe

• In October 2023, DePuy Synthes unveiled the VELYS Robotic-Assisted Solution for total knee replacement across Europe. Designed to optimize procedural efficiency and consistency, this system features an intuitive interface and a streamlined workflow. It eliminates the need for expensive pre-operative CT scans, enhancing patient outcomes while minimizing resource demands

The global Orthopedic Power Tools market can be categorized as Product, Technology, Modality, End Use and Region.